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Spring 2010 Elsyca
In this spring edition of Elsyca's Surface Finishing Newsletter, read how Elsyca's unique simulation technology is applied in the E-coating and Electronics industries.

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Secure your E-coat line investment
An e-coating line represents a huge and long-term investment, hence it is important to reduce any potential risk related to such investment:

  • How can you be sure a new e-coating line will deliver the expected layer thickness on a vehicle?
  • Can the e-coat performance be guaranteed when changing to another vehicle type on the same line (for example SUV versus medium size car)?
  • How do you configure your line for a new vehicle?
Elsyca's simulation technology allows you to find out upfront how a change in the line parameters affects the end result on a vehicle.

  • A new e-coat line can be validated before it is actually built. This allows e-coat line suppliers to optimize the line dimensions, shape and position of the anodes, vehicle trajectory, etc. and to demonstrate their customers how their vehicles will be coated in the new line.
  • A new vehicle requires fine-tuning of the line parameters. For example, the precise definition of the voltage program requires many trial-and-error experiments, which are today based on experience and best guesses. Using Elsyca's simulation technology will allow you to conduct fast and inexpensive virtual experiments and verify the effect of any change, resulting in an optimal configuration. Simulation technology will drastically reduce the amount of physical e-coat test vehicles and therefore also downtime of the e-coat line.
Click here to find out more about e-coating simulations or contact Robrecht Belis (Robrecht.Belis@elsyca.com, +32 16 49 81 77)

Electronics: assess and solve problems before production starts
Elsyca assists companies in the electronics industry with engineering and optimization of electrochemical processes based on our simulation technology and hands-on expertise. Companies depend on Elsyca for the optimization of plating lines (macro-scale), over the product quality improvement w.r.t. plating uniformity (meso-scale), up to the micro-scale engineering of via/through-hole plating in printed circuit boards or the superfilling process in the semiconductor industry.

As in many industries, continuous monitoring and improvement of the production yield is also in the PCB industry a constant concern. One process that has a major influence on the yield is the copper plating. Variations in the copper thickness between different printed circuit boards on a rack but also over a single board need to be carefully controlled to stay within ever more stringent specifications.

With Elsyca's simulation technology and plating expertise, companies can now upfront foresee potential production risks that would influence the yield, and can take the necessary countermeasures. Elsyca can then further assist by designing passive (shielding) or active (steering current field) tooling that shapes the current density distribution in the tank in order to improve uniformity.

Elsyca works closely together with the equipment supplier and the PCB manufacturers and will use complementary numerical simulations for the improvement and optimization of the manufacturing equipment and production process.
The image above illustrates:

  • Macro-scale copper thickness distribution over a 9x2 rack of boards
  • Meso-scale pattern-dependent thickness distribution over one single board.
If you want to know more about what we can offer to electronic companies, please contact Robrecht Belis (Robrecht.Belis@elsyca.com, +32 16 49 81 77)

More information can also be found on our website.

Upcoming Events

Vehicle Property Validation 2010
Bad Nauheim, Germany
May 4-5, 2010

JSAE 2010 - Automotive Engineering Exposition
Yokohama, Japan
May 19-21, 2010


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